For fast and accurate picking & sorting processes

The Pick/Put-to-Light (PTL) Systems from BOWE IQ are a real game-changer in environments with high volumes of SKUs (Stock Keeping Units), complex sorting requirements, or dynamic order fulfilment needs. They play an essential role in operations where speed and accuracy are critical to maintaining efficiency and remaining competitive.

E-commerce
fulfilment

Retail and grocery
distribution

Parcel and
logistics sorting

Automative parts
assembly

How it works

Using lights and digital displays installed on shelving units, bins, or racks, workers are guided visually in the selection of items from storage locations (Pick-to-Light) or in the placing of items into the correct bin, tote, or shelf, typically for order consolidation or packing (Put-to-Light).

Pick-to-Light Unpicked

WMS

When a picking order is received from the Warehouse Management System (WMS), it sends the information to the Pick-to-light system.

Lights

Lights next to the bins or shelves light up, guiding the worker to the exact location. Different colors can be assigned to different workers.

Confirmation

Once picked, the worker confirms by pressing a button or scanning a barcode, and the light turns off. Sensors can also be used for auto-detection.

Next

The worker moves onto the next light until the order is complete.

WMS

When a picking order is received from the Warehouse Management System (WMS), it sends the information to the Pick-to-light system.

Lights

Lights next to the bins or shelves light up, guiding the worker to the exact location. Different colours can be assigned to different workers.

Confirmation

Once picked, the worker confirms by pressing a button or scanning a barcode, and the light turns off. Sensors can also be used for auto-detection.

Next

The worker moves onto the next light until the order is complete.

Put-to-Light Unpacked

Intelligent software

The process repeats for the next item or batch of items, resulting in rapid and accurate sorting.

Readers

The worker confirms that the item has been placed in the correct bin by pressing a button or scanning a barcode. Alternatively, an inbuilt sensor does this automatically. The light turns off.

Labels & Tags

Lights on bins, totes, or shelves light up to show where the items need to be placed. Each bin usually corresponds to a different order, delivery destination, or product batch.

Assets

On arrival at a central sorting area, each item is scanned.

Intelligent software

The process repeats for the next item or batch of items, resulting in rapid and accurate sorting.

Readers

The worker confirms that the item has been placed in the correct bin by pressing a button or scanning a barcode. Alternatively, an inbuilt sensor does this automatically. The light turns off.

Labels & Tags

Lights on bins, totes, or shelves light up to show where the items need to be placed. Each bin usually corresponds to a different order, delivery destination, or product batch.

Assets

On arrival at a central sorting area, each item is scanned.

A one-stop-shop
approach to PTL
Technology

Whatever your PTL hardware needs, BOWE IQ has it covered! Components can be purchased separately or together with a BOWE IQ software application which works continuously behind the scenes, orchestrating and optimising workflows.

Download our brochure
on Pick/Put-to-Light
Systems

Get Started

Get us to contact you to answer your questions or schedule a demo.

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